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Punzón de rectificado PG para matrices de estampación progresiva
Punzón de rectificado PG para matrices de estampación progresiva
PG Grinding Punch is designed for high-precision tooling. Enables accurate micro profiles, clean radius geometry, and fine surface finish. Custom punches made to drawing with tight micro tolerance control for demanding stamping applications.
PG Grinding-Accuracy Reach ±0.001mm
PG Grinding Punch is designed for demanding stamping and tooling applications. In these applications, dimensional accuracy and profile consistency are critical. PG is a technology using optical profile grinding. It enables superior control of sharp edges, complex contours, and micro features, ensuring stable performance in precision dies.

Technical Capabilities
| Parameter | Typical Values / Notes |
|---|---|
| Dimensional accuracy | ±0.001 mm |
| Surface roughness (Ra) | 0.1 – 0.2 μm typical |
| Repeatability | ±0.002 mm |
| Minimum feature size | 0.1 mm edge/slot |
| Maximum part size | Up to 400 mm × 200 mm × 150 mm (depends on machine model) |
| Max material hardness | HRC 68 (tungsten carbide, tool steel) |
Key point: PG excels at small, delicate, or thin-walled parts without deformation.
Clean and Accurate Profile Geometry, Precise Radius (R) Control and Smooth Surface Finish
Every PG grinding punch is clean and accurate profile geometry, precise radius (R) control, and smooth surface finish. They are important for reducing wear, improving punch life, and ensuring consistent cutting quality during high-volume stamping operations. The PG process is especially suitable for following punches:
PG grinding process support a wide range of materials. For reference, Belows are the most commonly used materials.
Tungsten Carbide
(WC-Co)
Powder Metallurgy HSS Punch
(PM-HSS)
High Speed Steel Punch
(HSS M2)
Cold Work Tool Steel Punch
(DC53)
In a word, both soft and hardened conditions are available. And it just depending on the design and application requirements. To meet the functional needs of each specific punch design, PG Grinding controls surface condition and edge quality, profile geometry.
During the manufacturing process, we apply dimensional inspection and process control. This step ensure consistency and repeatability, making sure our PG grinding punch suitables for both prototype development and repeat production. Hepha Precision support Custom designs, small batch orders, and stable lead times. Therefore, technical drawings are welcome for evaluation. What’s more, each project is handled with a tooling-oriented approach to ensure reliable performance in actual stamping applications.


FAQs
We typically achieve ±0.002 mm tolerance with PG optical profile grinding.For simpler geometries or specific critical features, tolerance can reach to ±0.001mm. Final capability depends on part geometry, material, and profile complexity.
We typically grind radii as small as R0.02 mm (tool steel) and R0.01 mm (carbide).
All sharp corners are produced with a controlled micro-radius for durability and performance.
Yes. We specialize in complex and asymmetric PG-ground profiles, including compound curves and non-symmetrical shapes.
Carbide (Tungsten carbide) KR466,CD650,KD20
SKD11 / D2
SKH9 / M2
DC53
Powder steel
Yes. We regularly support connector molds and precision stamping dies, including fine-pitch and high-wear punch applications.
We accept UG,CAD,DWG files are preferred for complex PG profiles.
Normally 2-3days for production. The actual lead time will according to your design and quantity.
We have no strict MOQ, prototype & small batches are welcomed.
Customer drawings are treated as confidential, used only for production, and never shared with third parties. NDAs are available upon request.
PG optical profile grinding provides significantly higher profile accuracy and repeatability than standard grinding, especially for parts with complex contours and functional edges.
Compared with standard grinding, PG grinding offers:
Superior profile accuracy for curves, angles, and asymmetric shapes
Direct optical profile verification during grinding
Cleaner, sharper cutting edges with controlled micro-radius
Better consistency across multiple identical parts
Standard grinding is well suited for straight surfaces and simple geometries.
However, when the function of a punch or insert depends on precise contour shape, PG optical profile grinding ensures the profile matches the design intent exactly.
For precision molds, connector tooling, and fine-pitch stamping applications, PG grinding often results in more stable performance and longer tool life.







