PG Insert Benefits for Tight-Tolerance Components

Non-standard PG Inserts

Precision PG Insert for Tooling

• Core inserts, cavity inserts, wear inserts
• Tight-tolerance and multi-step inserts

Capabilities

Item	Capability
Process	PG Grinding
Tolerance	±0.001 ~ ±0.002 mm
Surface Finish	Ra 0.2 / 0.4
Materials	SKD11, DC53, SKH-9, Tungsten Carbide
Heat Treatment	Soft & hardened
Key Strength	Tight fit, precise assembly, repeatable dimensions

Why Choose PG Inserts?

• Accurate fitting reduces assembly adjustments
• Stable repeatability for replacement inserts
• Controlled dimensions and surface finish

Who We Work With

We mainly serve:

• Mold & die manufacturers
• Stamping and punching factories
• Tooling suppliers requiring custom precision parts

Our customers choose us when accuracy and delivery reliability matter more than low price.

Typical Challenges We Help Solve

Do you often face these issues?

• Custom punches with multiple steps or complex profiles are difficult to control in accuracy
• Inserts require tight fitting, causing repeated assembly and adjustment
• Trial mold or modification parts are urgent, but suppliers miss deadlines
• Repeat orders show dimensional inconsistency

Our job is to make these problems predictable and controllable.

Custom Parts We Manufacture

We specialize in non-standard, drawing-based precision components, including:

• Custom punches (stepped, profiled, angled, special shapes)
• Precision inserts and core components
• PG-ground forming punches
• Wire EDM precision profile parts
• Small-size, high-hardness tooling components
• Trial, modification, and small-batch production parts

Each part is manufactured with clear control of critical dimensions and fitting requirements.

Why Mold Makers and Stamping Plants Choose Us

Precision You Can Rely On

• Critical dimensions confirmed before machining
• Inspection performed after processing
• Internal records maintained for repeat orders

Stable and Predictable Lead Time

• Familiar with tooling and stamping production schedules
• Flexible arrangement for trial and modification parts
• Clear communication on delivery expectations

Tooling-Focused Manufacturing Mindset

• We don’t just machine to drawing—we consider fitting, assembly, and service life
• Support for minor design or process optimization when needed

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Quality Control

• PG optical inspection for profile accuracy
• Dimensional checks on key tolerances
• Controlled process for repeat production

Inspection data can be provided upon request.

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Cooperation Process

1. Send drawings or samples
2. Confirm machining method, tolerance, and lead time
3. Quotation approval
4. Manufacturing → Inspection → Delivery

Small-quantity trial orders are welcome before long-term cooperation.