Precision PG Inserts | High-Accuracy Mold & Stamping Die Inserts
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試作・修正金型用精密PGインサート

試作・修正金型用精密PGインサート

説明
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Precision PG Inserts for Tooling

Core inserts, cavity inserts, wear inserts
高精度・多段式インサート

Capacity

項目能力
プロセスPG研磨
寛容±0.001 ~ ±0.002 mm
表面仕上げRa 0.2 / 0.4
材料SKD11、DC53、SKH-9、超硬合金
熱処理ソフト＆ハード
主な強みタイトフィット、正確な組み立て、再現可能な寸法

PGインサートを選ぶ理由

正確なフィッティングにより、組み立て調整を軽減
交換用チップの安定した繰り返し精度
管理された寸法と表面仕上げ

Hepha Precision produce every insert according to customer drawings or sample. We use PG研磨 to ensure profile accuracy, surface quality そして dimensional stability. Therefore, the inserts not only fits reliably in mold or die assemblies, but also provides stable repeatability for replacement inserts. Downtime reduced and production efficiency improved.

Available Materials for Mold Inserts

素材説明 / 用途
SKD11 (D2)高い耐摩耗性、スタンピング金型に一般的
DC53靭性と耐摩耗性の向上
SKH51 / M2要求の厳しい用途向けの高速度鋼
SKH9高負荷工具に最適
タングステン鋼（カーバイド）*。特定用途向けの高硬度
顧客指定工具鋼お問い合わせください。

* Carbide inserts subject to design feasibility.

最終的な仕様は、図面のレビューとアプリケーションの要件に基づいて確認される。.

Precision PG Inserts – Applications

1
Mold Making
Precision inserts for progressive molds
Inserts for injection molds
Custom inserts for high-precision mold cavities
2
スタンピング・ダイ
Inserts for high-speed stamping dies
Micro punch and insert stations in progressive stamping dies
Non-standard die inserts for sheet metal forming
3
Tooling & Die Assembly
Replacement inserts with stable repeatability
Inserts for tight-fit die assembly
High-accuracy inserts to reduce assembly adjustments
4
Custom / Non-Standard Applications
Inserts with complex profiles and radius control
Micro inserts for small components (2–3 mm range)
Custom geometry inserts for special tooling requirements
5
Wear-Resistant Applications
Inserts requiring smooth surface finish to reduce wear
High-precision inserts for automotive, electronics, or precision stamping
Tooling inserts for long-term production with minimal downtime

Notes for Engineers

Precision tolerance values apply to critical functional dimensions

Surface roughness depends on profile complexity and material

PG profile grinding is applied to key fitting and functional areas

Choose Hepha Precision PG Inserts for high-precision, durable, and reliable mold and stamping solutions that meet the demanding standards of modern tooling engineering.

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